Electronic Products & Technology

World first concept for rechargeable cement-based batteries

The ever-growing need for sustainable building materials poses great challenges for researchers

May 25, 2021  EP&T Magazine

Imagine an entire 20 story concrete building which can store energy like a giant battery. Thanks to unique research from Chalmers University of Technology, Sweden, such a vision could someday be a reality. Researchers from the Department of Architecture and Civil Engineering recently published an article outlining a new concept for rechargeable batteries – made of cement.

The ever-growing need for sustainable building materials poses great challenges for researchers. Doctor Emma Zhang, formerly of Chalmers University of Technology, Sweden, joined Professor Luping Tang’s research group several years ago to search for the building materials of the future. Together they have now succeeded in developing a world-first concept for a rechargeable cement-based battery.

Imagine an entire twenty story concrete building which can store energy like a giant battery. Thanks to unique research from Chalmers University of Technology, Sweden, such a vision could someday be a reality. Researchers from the Department of Architecture and Civil Engineering recently published an article outlining a new concept for rechargeable batteries – made of cement. Source: Yen Strandqvist/Chalmers University of Technology

The concept involves first a cement-based mixture, with small amounts of short carbon fibres added to increase the conductivity and flexural toughness. Then, embedded within the mixture is a metal-coated carbon fibre mesh – iron for the anode, and nickel for the cathode. After much experimentation, this is the prototype which the researchers now present.

“Results from earlier studies investigating concrete battery technology showed very low performance, so we realised we had to think out of the box, to come up with another way to produce the electrode. This particular idea that we have developed – which is also rechargeable – has never been explored before. Now we have proof of concept at lab scale,” Emma Zhang explains.

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Luping Tang and Emma Zhang’s research has produced a rechargeable cement-based battery with an average energy density of 7 Watthours per square metre (or 0.8 Watthours per litre). Energy density is used to express the capacity of the battery, and a modest estimate is that the performance of the new Chalmers battery could be more than ten times that of earlier attempts at concrete batteries. The energy density is still low in comparison to commercial batteries, but this limitation could be overcome thanks to the huge volume at which the battery could be constructed when used in buildings.

The researchers’ battery prototype.
Source: Chalmers University of Technology

A potential key to solving energy storage issues

The fact that the battery is rechargeable is its most important quality, and the possibilities for utilisation if the concept is further developed and commercialized are almost staggering.Energy storage is an obvious possiblity, monitoring is another. The researchers see applications that could range from powering LEDs, providing 4G connections in remote areas, or cathodic protection against corrosion in concrete infrastructure.

“It could also be coupled with solar cell panels for example, to provide electricity and become the energy source for monitoring systems in highways or bridges, where sensors operated by a concrete battery could detect cracking or corrosion,” suggests Emma Zhang.

The concept of using structures and buildings in this way could be revolutionary, because it would offer an alternative solution to the energy crisis, by providing a large volume of energy storage. Concrete, which is formed by mixing cement with other ingredients, is the world’s most commonly used building material. From a sustainability perspective, it is far from ideal, but the potential to add functionality to it could offer a new dimension. Emma Zhang comments:

“We have a vision that in the future this technology could allow for whole sections of multi-storey buildings made of functional concrete. Considering that any concrete surface could have a layer of this electrode embedded, we are talking about enormous volumes of functional concrete”.

Concept for a rechargeable cement based battery
The concept involves first a cement-based mixture, with small amounts of short carbon fibres added to increase the conductivity and flexural toughness. Then, embedded within the mixture is a metal-coated carbon fibre mesh – iron for the anode, and nickel for the cathode. After much experimentation, this is the prototype which the researchers now present. Source: Yen Strandqvist/Chalmers University of Technology

Challenges remain with service-life aspects

The idea is still at a very early stage. The technical questions remaining to be solved before commercialization of the technique can be a reality include extending the service life of the battery, and the development of recycling techniques.

“Since concrete infrastructure is usually built to last fifty or even a hundred years, the batteries would need to be refined to match this, or to be easier to exchange and recycle when their service life is over. For now, this offers a major challenge from a technical point of view,” says Emma Zhang.

But the researchers are hopeful that their innovation has a lot to offer.

“We are convinced this concept makes for a great contribution to allowing future building materials to have additional functions such as renewable energy sources,” concludes Luping Tang.

Rechargeable cement-based battery

The researchers developed a prototype for a rechargeable cement-based battery, with an average energy density of 7 Wh/m2 (or 0.8 Wh/L) during six charge and discharge cycles. They tested several combinations for the electrodes, and found that an iron anode, and a nickel-based oxide cathode yielded the best results. The conductivity of the cement-based mixture for the electrolyte was increased by adding short carbon fibers, experimenting with different ratios to find an optimal mixture of around 0.5% carbon fibre.

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Chalmers University of Technology in Gothenburg, Sweden, conducts research and education in technology and natural sciences at a high international level. https://www.chalmers.se/en/Pages/default.aspx


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3 Comments » for World first concept for rechargeable cement-based batteries
  1. Serge Lamothe says:

    Sound like the scientific evidence that some of the Pyramids in Egypt were actually a large battery.

  2. Michael Henders says:

    The performance specifications given in this article don’t make any sense. Volumetric energy density is measured in Wh/m^3, not Wh/m^2, and since there are 1000 litres in one cubic metre, the energy density value should be stated as 800 Wh/m^3 (assuming that the 0.8 Wh/l figure is correct).

  3. Mike Lacroix says:

    Great idea but I have one concern. As everyone should know, when charging and discharging a battery its volume expands and contracts. The question is, how will the expansion and contraction affect the stability of the concrete? Hate to see chunks of concrete falling off of a 5 year old building. Just something to think about.

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